Different types
of metals and their applications

Metals come in many types, each with its own special qualities that make it suitable for different uses. They make up about 75% of all the elements listed in the periodic table. Metals like iron, steel, copper, bronze, brass, aluminum, titanium, and lead are part of our daily lives, used in thousands of ways.

When choosing a metal for something, you have to think about a few things. These include how hot it can get before melting, how easy it is to shape and join (like cutting or welding), how strong and long-lasting it is, how nice it looks, how well it conducts heat and electricity, and, of course, how much it costs. These properties depend on whether the metal has iron in it (called ferrous) or not (called non-ferrous), or if it’s mixed with other pure metals to make an alloy. Knowing these differences helps people pick the right metal for what they need it to do. This blog explores the different kinds of metals out there and why each one is picked for certain jobs.

Classification of metals

Metals are grouped based on how much iron they contain or their atomic structure.
Classification by iron content

Metals are often classified based on whether they contain iron. If a metal has iron, it’s called a ferrous metal. Examples include steel, cast iron, and wrought iron. These metals are magnetic and can rust easily.

Metals that don’t contain iron are called non-ferrous metals. They don’t have magnetic properties and are less likely to rust. Examples of non-ferrous metals are aluminium, lead, brass, copper, and zinc.

Classification by atomic structure

Metals are grouped based on their atomic structure, as shown in the periodic table. They’re categorized into groups like alkali metals (such as lithium and sodium), transition metals (like iron and copper), and alkaline earth metals (such as magnesium and calcium).

Metals in the same group share similar characteristics. For example, they often have low melting points and can tarnish when exposed to air. This means they might melt relatively easily compared to other metals, and their surfaces may become dull or discolored over time when they react with oxygen in the air

Categories of metal

Metals are grouped based on their iron content: ferrous metals contain iron, non-ferrous metals do not, and metal alloys are mixtures combining metals, often including iron with other elements.

Ferrous metal

Ferrous metals are those that contain iron, like steel and cast iron. They’re known for being strong and durable, which makes them great for building things like bridges and skyscrapers. You’ll find them in cars, ships, and tools too.

One thing about ferrous metals is that they can rust because of their high carbon content. However, metals like wrought iron resist rust better because they’re purer. Adding elements like chromium to iron makes stainless steel, which doesn’t rust easily.

Since ferrous metals are usually magnetic, they’re used in motors and electronics too. They’ve been used for a long time and have lots of uses, from big structures to small bolts.

Non-ferrous metal

Non-ferrous metals are metals that do not contain iron or have very little of it. They are often more expensive because they are lighter. These metals have several unique qualities:

  • They are not magnetic.
  • They are easy to shape through processes like machining, casting, and welding.
  • They resist corrosion well.
  • They conduct heat and electricity effectively.
  • They conduct heat and electricity effectively.
  • They are less dense compared to ferrous metals.
  • They come in a variety of colors.
These metals are used in many industries and everyday life. For example, aluminium and titanium alloys can replace steel in some applications. However, they are generally used for specific purposes due to their unique properties. Metals like gold and silver, which are softer and easier to shape, are often used for decorative purposes.
Metal alloys

Sure, metal alloys are blends of different metals or metals with other elements. They’re made by mixing metals together to create new materials with specific advantages. For example, brass mixes copper and zinc, while steel combines iron with a small amount of carbon.

Each element in an alloy brings something unique: it can make the metal stronger, more resistant to rust, tougher, or able to carry heavier loads. This makes alloys really useful in many industries like making things, electronics, home goods, buildings, plumbing, and even in making cars and planes. They’re basically custom-made materials that do special jobs really well!

Iron and its alloys and their properties

In today’s world, iron is incredibly important among all metals. It makes up about 5% of the earth’s crust, so it’s quite common.

The raw form of iron is called pig iron, which can be refined further to get pure iron. Pure iron is stronger than many other metals but can easily rust and is very heavy because it’s dense. Mixing carbon with iron creates something called carbon steel, which helps reduce these problems.

Iron is crucial because it can be turned into many types of steel. This is why iron is vital in our lives, used in everything from small things like paperclips to large structures like skyscrapers.

Different types of metals

Here are some of the most commonly used metals
Iron

Iron is a very common and inexpensive metal. There are three main types: pig iron, cast iron, and wrought iron.
Pig Iron: A basic form of iron used to make other metals like cast iron and steel.
Cast Iron: Made by melting pig iron with coke and limestone. It’s strong but brittle and hard to weld. Used a lot in cars due to its low melting point, ability to be molded, easy machining, and resistance to wear.
Wrought Iron: Strong, flexible, and rust-resistant. It’s very pure with some slag mixed in. Used for things like fences and furniture. Mild steel is now more common than wrought iron.

Steel

Steel is a versatile metal alloy primarily composed of iron and carbon, with other elements like manganese, chromium, and nickel added in small amounts. These additions enhance properties such as strength, durability, and resistance to wear.

Carbon steel, the most common type, varies from low to high carbon content. Higher carbon content increases hardness and strength, suitable for applications requiring toughness, like pipelines and machinery parts. Lower carbon content results in softer, more cost-effective steel, often used in construction.

Stainless steel is notable for its high chromium content, making it exceptionally resistant to corrosion—about 200 times more than mild steel. It’s valued in environments needing cleanliness, such as hospitals and kitchens, due to its hygienic properties.

Both carbon steel and stainless steel are crucial across diverse industries for their reliability and affordability, making them indispensable materials in modern manufacturing and construction.

Copper

Sure, copper is a soft metal that’s easy to shape and has a reddish-brown color. It conducts electricity well and can be melted, hammered, pressed, and pulled into thin wires. People use it a lot for making wires, coins, and things like pots and pans for cooking at home.

Bronze

Bronze is a metal made from mixing copper and tin. It’s tough and doesn’t wear out easily on the surface. It resists rust and can be shaped into wires, rods, and sheets effortlessly. Artists like to use bronze because it melts easily and can be poured into molds to create sculptures. Another type, aluminum bronze, made from copper and aluminum, is even stronger. It’s used in making pipes, pumps, gears, ships, and turbine blades through casting or forging.

Brass

Sure, copper is a soft metal that’s easy to shape and has a reddish-brown color. It conducts electricity well and can be melted, hammered, pressed, and pulled into thin wires. People use it a lot for making wires, coins, and things like pots and pans for cooking at home.

Aluminium

Aluminum is a light metal that, when mixed with small amounts of other metals, becomes strong and tough. This makes it very versatile because it’s strong, conducts electricity well, and doesn’t rust easily. It’s easy to shape and doesn’t attract magnets. Aluminum is used a lot for things like power lines, airplane parts, and car parts. It also looks good because it’s light and can be made in many different colors and finishes. Architects like using it for these reasons.

Titanium

Titanium is a very useful metal in engineering because it’s both light and strong. It stays strong even when it gets very hot, up to 480°C. That’s why it’s used a lot in making airplanes and spacecraft. Titanium is also great for military gear, sports equipment, and in chemical factories. It’s really good at not rusting, which is why doctors use it for medical tools too.

Periodic table of metals

The periodic table organizes all the different types of elements that make up everything around us. Each element has a unique number that tells us how many tiny particles, called protons, are in its atoms. This number is called its atomic number. Elements are arranged in rows according to their atomic numbers, which go in order from smallest to largest. Columns group elements with similar properties together. For instance, some gases are grouped in one column, while metals are grouped in another.

The periodic table organizes all the different types of elements that make up everything around us. Each element has a unique number that tells us how many tiny particles, called protons, are in its atoms. This number is called its atomic number. Elements are arranged in rows according to their atomic numbers, which go in order from smallest to largest. Columns group elements with similar properties together. For instance, some gases are grouped in one column, while metals are grouped in another.

Different metals for different applications

Metal is very important in our daily lives. Choosing the right type of metal for a project depends on what you need it to do. You might care about how strong it is, how easy it is to shape or join, how long it lasts, how it looks, how heavy it is, how well it handles heat, how well it conducts heat or electricity, and, of course, how much it costs.

Learn more about our sheet metal services, or call us to talk about your metal projects and what you are planning.

Building the World with Quality Metals

When you work with us, you gain access to a wealth of knowledge, expertise, and a commitment to innovation that will
elevate your projects.

Our Clients